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Multi-Layer PP PS Thermoforming Sheet Extruder

• Raw Material: PP / PS Granule
• Screw Quantity: 2 or 3 ( Can be Customized )
• Sheet Thickness: 0.25mm - 2.0mm  ( Can be Customized )
• Max. Sheet Width: 780mm  ( Can be Customized )
• Max. Production Capacity: 500kg/hr - 650kgs/hr  ( Can be Customized )
Availability:
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Product Description

Elevate Your Production with Our Advanced Multi-Layer PP PS Thermoforming Sheet Extruder

Twin Screw Single Layer Double Layer Multi-Layer Customized High Transparency Efficient Plastic Sheet Extruder

Efficient High Transparency Customized Multi-Layer Double Layer Single Layer Twin Screw Plastic Sheet Extruder

Introducing our Multi-Layer PP PS Thermoforming Sheet Extruder, the epitome of advanced plastic processing. Specifically designed to produce premium multi-layer polypropylene (PP) and polystyrene (PS) sheets, this machine handles thicknesses from 0.25mm to 2.0mm, providing exceptional versatility and precision for various applications.


Efficient High-volume Production: Our standard models of Multi-Layer PP PS Thermoforming Sheet Extruders achieve an impressive max. output of 500kg/hr to 650kg/hr, ensuring high production efficiency. This capacity is ideal for industries that require steady, large-scale sheet production.


State-of-the-art Co-extrusion Technology: Utilizing the latest co-extrusion techniques, our machines expertly combine multiple materials to enhance the final product's strength, transparency, and chemical resistance. This makes them perfect for food packaging, beverage packaging, blister packaging, and other demanding applications.


Customizable to Your Specifications: Recognizing that different businesses have unique needs, we offer customizable production capacities. Our extruders can be configured to match specific production requirements, optimizing operational efficiency and maximizing productivity.


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Key Features of Our Multi-Layer PP PS Thermoforming Sheet Extruder


  • Precision Layer Management: Utilizing cutting-edge technology, our extruders offer precise control over layer thickness and composition, ensuring consistent quality and performance across multi-layer sheets.


  • Customizable Layer Structures: Designed to produce 2-5 layer sheet structures, our extruders offer customization options to meet a wide range of customer requirements, delivering optimal solutions for diverse applications.


  • Continuous Quality Assurance: Integrated quality control systems provide ongoing monitoring of production parameters, ensuring that every sheet produced adheres to the highest quality standards.


  • High Efficiency: Our extruders are equipped with multiple high-efficiency screws and advanced temperature control systems, facilitating rapid and stable production, significantly boosting productivity.


  • Robust Durability: Constructed with premium materials and robust engineering, our machines are built to last, offering reliable performance even under continuous operation.


  • Energy Efficiency: Featuring energy-efficient components and designs, our machines minimize power consumption, promote sustainable manufacturing practices, and reduce operational costs.


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Core Components of Our Multi-Layer PP PS Sheet Extruder

  • Extrusion System: Our plastic extruder is built around a sophisticated extrusion system that includes both a primary extruder and a co-extruder. These components work in tandem with efficient screws and barrels to achieve thorough plastification and uniform material mixing, crucial for high-quality sheet production.


  • Screen Changer: To maintain the purity of the plastic melt, our screen changer filters out impurities, preventing defects in the final product. The quick-change feature of the screen changer ensures that production remains continuous and efficient.


  • Metering Pump (Optional): For applications requiring precise control over sheet thickness and layer ratios, our optional metering pump delivers exceptional accuracy. This ensures the production of consistently high-quality sheets, tailored to specific requirements.


  • Die Head: The die head in our plastic extruder is designed to ensure uniform thickness and robust interlayer adhesion of the sheets. With an optimized flow channel, the die head enhances extrusion efficiency, leading to superior product quality and performance.


  • Three-roll Calender: Rapidly cools the extruded sheets with precision. By maintaining accurate temperature control, it ensures that the sheets are shaped correctly and maintain their high quality.


  • Haul-off Unit: The haul-off unit plays a vital role in maintaining the flatness of the sheets. 


  • Edge Trimming Unit: Our edge trimming unit provides precise trimming of the sheets to the desired width. This component enhances efficiency by reducing material waste and ensuring that the edges of the sheets are clean and accurate.


  • Winder: The winder in our plastic extruder streamlines the winding process, ensuring that the sheets are wound neatly and stored efficiently. This component is essential for maintaining the quality of the sheets during storage and further processing.



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Application

Our Multi-Layer PP PS Thermoforming Sheet Extruder is designed to cater to a variety of industry needs, particularly excelling in food packaging, beverage packaging, blister packaging, and medical packaging. The high-quality PP/PS sheets produced by our extruder meet the stringent standards of these demanding markets, ensuring superior performance and reliability.


Food Packaging Applications


  • Food Trays: PP and PS sheets are perfect for manufacturing food trays of various sizes and shapes. These materials offer excellent heat resistance and mechanical strength, making them ideal for both microwave heating and refrigeration.


  • Takeaway Food Boxes: PP sheets are particularly suitable for producing takeaway food boxes due to their heat resistance, oil resistance, and excellent sealing properties, ensuring food remains fresh and intact during transport. PS sheets, known for their superior transparency, are often used to make clear takeaway food boxes, enhancing product presentation.


  • Beverage Cups and Lids: Commonly used to produce beverage cups and lids, PP sheets are ideal for hot drinks due to their high heat resistance, while PS sheets are preferred for cold drinks because of their high transparency and rigid texture.


  • Yogurt and Jelly Cups: Typically made from PS sheets, these cups offer a smooth surface and high transparency, providing an excellent display for the product. The rigidity of PS sheets ensures the cups maintain their shape and structure.


  • Refrigerated and Frozen Food Containers: PP sheets are excellent for producing containers for refrigerated and frozen foods due to their outstanding low-temperature resistance. These containers maintain their physical properties at low temperatures and are less prone to breaking.


  • Microwaveable Food Containers: PP sheets are used to create microwaveable food containers, allowing for convenient heating directly from the refrigerator to the microwave.


Blister Packaging Applications


  • Electronics Packaging: Ideal for small electronic components, ensuring protection and visibility.


  • Cosmetic Packaging: Perfect for packaging makeup kits, brushes, and skincare products, offering clarity and rigidity.


  • Toy Packaging: Suitable for packaging small toys, action figures, and collectible items, providing durability and clear display.


  • Hardware Packaging: Used for packaging screws, nails, and small tools, ensuring easy visibility and protection.



Medical Packaging Applications


  • Medical Device Trays: Designed for packaging surgical instruments, diagnostic devices, and other medical tools, ensuring sterility and protection.


  • Pharmaceutical Blisters: Ideal for packaging tablets, capsules, and other solid dose medications, offering secure and tamper-evident solutions.


  • Sterile Packaging: Used for packaging syringes, needles, and catheters, maintaining sterility and ensuring safe handling.


  • Diagnostic Kit Packaging: Suitable for packaging test kits and diagnostic reagents, ensuring product integrity and user safety.



These diverse applications highlight the versatility and superior performance of our Multi-Layer PP PS Thermoforming Sheet Extruder, making it an essential asset across various industries. By investing in our extruder, businesses can ensure high-quality, reliable, and efficient production tailored to their specific needs.


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Finished Product

PP PS Raw Material 

Color Master

PP PS Sheet Roll

Colorful PP PS Sheet Roll

PP PS Thermoformed Products

Coloroful Thermoformed Products


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Technical Parameters

Model PROS-PC120&65/950 PROS-PC120&90&65/950
Raw Material PP / PS Granule
Max.Production Capacity 400kg/hr - 500kg/hr 550kg/hr - 650kg/hr
According to Sheet Thickness and Material
Max.Sheet Width 780mm   Note:Can Be Customized
Sheet Thickness 0.25mm - 2.0mm
Sheet Layer ≤3 ≤5
T-die Width JCTIME 950mm  Note:Can Be Customized
Screw Dia. Φ120mm & Φ65mm Φ120mm & Φ90mm & Φ65mm
Machine Dimension (L*W*H) Approx.17.5m*3.0m*3.0m Approx.17.5m*3.5m*3.0m
Power Supply 380V / 50 HZ , 3 Phase 4 Wire   Note:Can Be Customized
Note: Machine Can Be Customized According to Your Requirements.


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Why Choose Our Multi-Layer PP PS Thermoforming Sheet Extruder

Innovative Technology: Our extensive experience in Multi-Layer PP PS Thermoforming Sheet Extruder manufacturing, combined with our advanced R&D capabilities and expert technical team, drives continuous innovation. Our equipment utilizes cutting-edge multi-layer co-extrusion technology, ensuring that each sheet produced is of superior strength, transparency, and chemical resistance.


Superior Quality: Adhering to stringent international quality standards, we maintain a comprehensive quality control system. Each machine undergoes meticulous testing before shipment, guaranteeing reliable performance and exceptional quality. Our equipment, made with high-grade materials and advanced manufacturing processes, ensures durability and low maintenance.


Customized Solutions: We provide tailored services to meet specific client needs. From equipment configuration and production processes to output requirements, we offer bespoke solutions designed to meet the unique demands of different markets and applications.


Comprehensive After-sales Support: Our robust after-sales service system offers extensive technical support. Our professional team responds quickly to customer needs, providing installation, commissioning, technical training, and maintenance services to ensure long-term, stable operation of the equipment. Our 24/7 service promptly addresses any customer concerns.


High Cost-efficiency: While maintaining high quality, we aim to reduce production costs and offer competitive prices. Through optimized design and efficient production, we improve the economic efficiency of our equipment, providing greater value to our customers. The high performance and reliability of our equipment enable customers to achieve efficient production and cost management.


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Video

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PROS Is a Vertically Integrated Manufacturing & Trading Enterprise with Over 13 Years of Specialized Experience In Researching, Designing, Manufacturing and Exporting of Plastic Thermoforming Machines, Plastic Sheet Extrusion Lines.
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