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High Output Plastic Extrusion Line for Multi-layer PP/PS Sheet

• Raw Material: PP / PS Granule
• Screw Quantity: 2 or 3 ( Can be Customized )
• Sheet Thickness: 0.25mm - 2.0mm  ( Can be Customized )
• Max. Sheet Width: 780mm  ( Can be Customized )
• Max. Production Capacity: 500kg/hr - 650kgs/hr  ( Can be Customized )
Availability:
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Product Description


High Output Plastic Extrusion Line for Multi-layer PP/PS Sheet


Our Multi-layer PP/PS Sheet Plastic Extrusion Line is a state-of-the-art solution in plastic processing, expertly engineered to produce premium multi-layer polypropylene (PP) and polystyrene (PS) sheets. With the ability to manage thicknesses ranging from 0.25mm to 2.0mm, our plastic extrusion lines offer exceptional versatility and precision, serving a wide variety of applications.


The standard models of our Plastic Extrusion Lines achieve a maximum output ranging from 500kg/hr to 650kg/hr, ensuring outstanding production efficiency. This high output capacity makes them perfect for industries that demand steady, high-volume sheet production.


Moreover, the production capacity of our plastic extrusion line can be customized to meet specific customer requirements. This flexibility enables us to tailor our machines to the production needs of various businesses, maximizing efficiency and productivity across different manufacturing scenarios.


By incorporating advanced co-extrusion technology, our plastic extrusion lines seamlessly integrate multiple materials, significantly enhancing the final product's strength, transparency, and chemical resistance. Whether your requirements are in food packaging, beverage packaging, blister packaging or other applications, our machines deliver reliable, top-tier performance, elevating your production capabilities.


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Features of Our High Output Plastic Extrusion Line


  • Accurate Layer Control: Our state-of-the-art technology ensures precise management of layer thickness and composition, guaranteeing uniform quality and performance in multi-layer sheets.


  • Flexible Layer Customization: Our Plastic Extrusion Lines are designed to produce 2-5 layer sheet structures, allowing customization to meet diverse customer needs, providing optimal solutions for various applications.


  • Continuous Quality Monitoring: Our integrated quality control systems consistently monitor production parameters, ensuring that each sheet meets the highest quality standards.


  • Enhanced Efficiency: Equipped with multiple high-efficiency screws and advanced temperature control systems, our Plastic Extrusion Lines ensure rapid and stable production, significantly enhancing productivity.


  • Durable Construction: Constructed from premium materials and robust engineering, our machines offer long-lasting durability and reliable performance even under continuous operation.


  • Eco-friendly Energy Use: Our Plastic Extrusion Lines feature energy-efficient components and designs that minimize power consumption, support sustainable manufacturing practices, and reduce operational costs.


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Main Components of Our Plastic Extrusion Line

  • Extrusion System: Includes a primary extruder and a co-extruder, utilizing efficient screws and barrels for thorough plastification and uniform material mixing.


  • Screen Changer: Effectively filters impurities from the plastic melt, preventing defects in the sheets and improving product quality. The quick-change feature ensures continuous production.


  • Metering Pump (Optional): Ensures precise control over each layer's thickness and ratio, guaranteeing high-quality sheets.


  • Die Head: The multi-layer co-extrusion die head ensures uniform sheet thickness and strong interlayer adhesion, optimizing flow channel design for enhanced extrusion efficiency.


  • Three-roll Calender: Rapidly cools sheets, ensuring product shaping and quality with precise temperature control.


  • Edge Trimmer: Precisely trim the sheet to the desired width, ensuring clean, accurate edges.


  • Winding Device: Simplifies the winding process, ensuring neat winding, easy storage, and further processing.


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Application

Our Plastic Extrusion Line for Multi-layer PP/PS Sheet is designed to serve a wide array of industries, with exceptional performance in food packaging, beverage packaging, blister packaging and medical packaging . Its capability to produce high-quality PP/PS sheets ensures they meet the stringent standards demanded by these markets.


Food Packaging Applications


  • Food Trays: Ideal for producing a variety of food trays, PP and PS sheets offer excellent heat resistance and mechanical strength, making them suitable for both microwave heating and refrigeration environments.


  • Takeaway Food Boxes: PP sheets excel in manufacturing takeaway food boxes due to their heat resistance, oil resistance, and superior sealing properties, ensuring that food remains fresh and intact during transport. PS sheets, known for their high transparency, are often used to create clear takeaway food boxes, enhancing product presentation.


  • Beverage Cups and Lids: Widely used in producing beverage cups and lids, PP and PS sheets cater to different needs. PP cups are perfect for hot drinks thanks to their heat resistance, while PS cups are ideal for cold drinks due to their transparency and rigidity.


  • Yogurt and Jelly Cups: Made from PS sheets, these cups provide a smooth surface and high transparency for excellent product display. The rigidity of PS sheets ensures the cups maintain their shape and structure.


  • Refrigerated and Frozen Food Containers: PP sheets are perfect for refrigerated and frozen food containers due to their exceptional low-temperature resistance, maintaining their physical properties and durability.


  • Microwaveable Food Containers: PP sheets are used to produce microwaveable food containers, allowing for convenient heating directly from the refrigerator to the microwave.


Blister Packaging Applications


  • Electronics Packaging: Ideal for small electronic components such as batteries, circuit boards and etc.


  • Cosmetic Packaging: Perfect for packaging makeup kits, brushes, and skincare products.


  • Toy Packaging: Suitable for packaging small toys, action figures, and collectible items.


  • Hardware Packaging: Used for packaging screws, nails, small tools and etc.



Medical Packaging Applications


  • Medical Device Trays: Designed for packaging surgical instruments, diagnostic devices, and other medical tools.


  • Pharmaceutical Blisters: Used for packaging tablets, capsules, and other solid dose medications.


  • Sterile Packaging: Suitable for packaging syringes, needles, and catheters.


  • Diagnostic Kit Packaging: Designed for packaging test kits and diagnostic reagents.


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Finished Product

PP PS Raw Material 

Color Master

PP PS Sheet Roll

Colorful PP PS Sheet Roll

PP PS Thermoformed Products

Coloroful Thermoformed Products


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Technical Parameters

Model PROS-PC120&65/950 PROS-PC120&90&65/950
Raw Material PP / PS Granule


Max.Production Capacity

400kg/hr - 500kg/hr 550kg/hr - 650kg/hr
According to Sheet Thickness and Material
Max.Sheet Width 780mm   Note:Can Be Customized
Sheet Thickness 0.25mm - 2.0mm
Sheet Layer ≤3 ≤5
T-die Width JCTIME 950mm  Note:Can Be Customized
Screw Dia. Φ120mm & Φ65mm Φ120mm & Φ90mm & Φ65mm
Machine Dimension (L*W*H) Approx.17.5m*3.0m*3.0m Approx.17.5m*3.5m*3.0m
Power Supply 380V / 50 HZ , 3 Phase 4 Wire   Note:Can Be Customized
Note: Machine Can Be Customized According to Your Requirements.


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Why Choose Our Plastic Extrusion Line for Multi-layer PP/PS Sheet


  • Technological Edge: Leveraging extensive experience in plastic extrusion line manufacturing, our advanced R&D capabilities and expert technical team continuously drive innovation. Our equipment incorporates the latest multi-layer co-extrusion technology, ensuring each sheet produced offers superior strength, transparency, and chemical resistance.


  • Outstanding Quality: Adhering strictly to international quality standards, we maintain a comprehensive quality control system. Every machine undergoes rigorous testing before shipment, ensuring reliable performance and high-quality output. Our equipment, crafted with premium materials and advanced manufacturing techniques, guarantees a long service life with minimal maintenance.


  • Tailored Solutions: We offer customized services to meet specific client needs. Whether it’s equipment configuration, production processes, or output requirements, we provide bespoke solutions tailored to various market and application demands.


  • Robust After-sales Service: Our extensive after-sales service system provides complete technical support. Our professional team responds swiftly to customer needs, offering installation, commissioning, technical training, and maintenance services to ensure long-term, stable operation of the equipment. Our 24/7 service ensures customer concerns are addressed promptly.


  • Exceptional Cost-efficiency: While ensuring high quality, we strive to reduce production costs and offer competitive prices. Through optimized design and efficient production, we enhance the economic efficiency of our equipment, delivering greater value to our customers. The superior performance and reliability of our equipment help customers achieve efficient production and cost control.



Choosing our multi-layer co-extrusion PP/PS plastic extrusion line means acquiring efficient, stable, and reliable production equipment, backed by professional technical support and services. This partnership will help your business thrive in a competitive market. We look forward to collaborating with you and achieving a brilliant future together.


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PROS Is a Vertically Integrated Manufacturing & Trading Enterprise with Over 13 Years of Specialized Experience In Researching, Designing, Manufacturing and Exporting of Plastic Thermoforming Machines, Plastic Sheet Extrusion Lines.
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