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High-Performace Single Layer PP/PS Sheet Plastic Extruder Machine

• Raw Material: PP / PS Granule
• Screw Quantity: 1
• Sheet Thickness: 0.25mm - 2.0mm
• Max. Sheet Width: 780mm  ( Can be Customized )
• Max. Production Capacity: 350kg/hr - 500kg/hr   ( Can be Customized )
Availability:
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Product Description

Single Layer PP/PS Sheet Plastic Extruder Machine: Core Technology for Produce PP/PS Sheet


A efficient and high-quality production equipment is essential in modern industry, our Single Layer PP/PS Sheet Plastic Extruder Machine excels in producing superior polypropylene (PP) and polystyrene (PS) sheets/films, making it indispensable for food packaging and blister packaging. 


Our Single Layer PP/PS Sheet Plastic Extruder Machine employs state-of-the-art technology to achieve precise control over the extrusion process. This results in sheets with uniform thickness and high quality, suitable for a range of applications. With the capability to produce sheets with thicknesses from 0.25mm to 2.0mm,  and the production capacity and configuration of our Plastic Extruder Machines can be customized to meet customer's needs.



Key Components of  Single Layer PP/PS Sheet Plastic Extruder Machine


  • Feeding System

    • Hopper: The hopper is used to load raw PP or PS granules into the machine.

    • Feeder: Ensures a steady and controlled flow of materials into the extrusion system.


  • Single-Screw Extruder

    • Screw: Provides efficient plasticization and mixing of the PP or PS material.

    • Barrel: Supplies the necessary heat and pressure to melt and process the material.

    • Heaters and Cooling System: Manages the barrel temperature for optimal processing conditions.


  • Die Head

    • T-Die: Shapes the molten material into flat sheets with precise thickness and width.


  • Three-Roller Calender

    • Calender Rollers: Smooth and cool the extruded sheet, ensuring uniform thickness and an excellent surface finish.

    • Cooling Rollers: Further cool and solidify the sheet, enhancing its mechanical properties.


  • Haul-Off Unit

    • Rollers: Pull the extruded sheet through the calendering and cooling stages, ensuring consistent production speed and uniform stretching and cooling.


  • Trimming Device

    • Blades: Trim the edge of the sheet and cuts it into desired width.


  • Winding Device (Customized)


    • Winder: Rolls the extruded sheets into coils for easy storage and transport,


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Enhanced Features of  PP/PS Sheet Plastic Extruder Machine

  1. Advanced Screw Design

    • Optimized Screw Geometry: The screw design maximizes plasticization efficiency, ensuring thorough mixing and melting of the material.

    • High Throughput: Capable of processing high volumes of material, enhancing production rates.


  2. Precise Temperature Control

    • Heating System: The barrel is divided into multiple heating zones for precise temperature control, optimizing the extrusion process.

    • Efficient Cooling: Integrated cooling systems ensure rapid cooling of extruded sheets, maintaining quality and dimensional stability.


  3. Customizable Die Head

    • Adjustable Lip Gap: Allows fine-tuning of sheet thickness to meet specific requirements.

    • High-Precision Manufacturing: Ensures consistent sheet dimensions and superior surface quality.


  4. Robust Construction

    • Durable Materials: Built from high-strength materials to withstand continuous operation and harsh industrial environments.

    • Low Vibration Design: Minimizes vibrations, reducing wear and tear on components, extending machine life.


  5. Enhanced Control System

    • Real-Time Monitoring: PLC system provides real-time monitoring of critical parameters, allowing quick adjustments to maintain optimal conditions.


  6. Energy Efficiency

    • Saving Energy Consumption: Designed with energy-efficient components to minimize energy use and reduce operational costs.

    • Eco-Friendly Operation: Supports the use of recycled materials, promoting sustainable manufacturing practices.



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Application

PROS PP/PS Sheet Plastic Extruder Machine is Special for Producing Single Layer / Mono-Layer PP (Polypropylene) PS (Polystyrene) Plastic Sheet Which are Widely Used On Food Packaging & Beverages Packaging & Blister Packaging.


  • Food Packaging


    • Microwave Containers: Due to their high-temperature resistance, PP sheets are used to produce microwave-safe containers like microwave lunch boxes.


    • Disposable Tableware: PP/PS sheets are used to make disposable tableware, such as lunch boxes, plates and cups, which are popular in the takeaway and fast-food industries.


    • Beverage Cups and Lids: Thermoformed PP sheets are used to produce cold/hot drink cups, yogurt cups and lids.


    • Fruit and Vegetable Containers: PP sheets are ideal for making fruit and vegetable packaging containers.


    • Food Trays: PP/PS sheets are used to manufacture various food trays, such as fresh food trays and frozen food trays.


    • Takeout Packaging Containers: Many takeout packaging containers are made from PP sheets, which are lightweight and provide good sealing to keep food uncontaminated during transportation.


    • Ice Cream and Frozen Dessert Containers: PP sheets are used to produce ice cream boxes and other frozen dessert containers, offering low-temperature resistance and maintaining durability and stability under freezing conditions.


  • Medical and Pharmaceutical Packaging


    • Medical Device Packaging: PP/PS sheets are used to produce packaging for syringes, surgical instruments, and other medical devices that require a sterile environment.


    • Pharmaceutical Packaging: Used in vacuum forming to create blister packs for pharmaceuticals, protecting the contents effectively.



PP and PS plastic sheets are widely used in thermoforming and vacuum forming applications, such as food packaging, medical and pharmaceutical packaging, industrial applications. PP sheets, known for their heat resistance, chemical resistance, and durability, are ideal for making various functional and durable products. PS sheets, with their excellent transparency and rigidity, are perfect for creating products that require high display quality and structural stability. The versatility and superior properties of these materials make them indispensable in numerous industries.


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Finished Product

PP PS Raw Material 

Color Master

PP PS Sheet Roll

Colorful PP PS Sheet Roll

PP PS Thermoformed Products

Coloroful Thermoformed Products


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Technical Parameters

Model PROS-PC120/950 PROS-PC130/950
Raw Material PP / PS Granule


Max.Production Capacity

350kg/hr - 400kg/hr 450kg/hr - 500kg/hr
Note: According to Sheet Thickness and Material
Max.Sheet Width 780mm  Note: Can Be Customized
Sheet Thickness 0.25mm - 2.0mm
Sheet Layer 1
T-die Width JCTIME 950mm  Note: Can Be Customized
Screw Dia. Φ120mm Φ130mm
Machine Dimension (L*W*H) Approx.17.5m*2.8m*3.0m Approx.19m*3.2m*3.2m
Power Supply 380V / 50 HZ , 3 Phase 4 Wire  Note: Can Be Customized
Note: Machine Can Be Customized According to Your Requirements.


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Why Choose Our PP/PS Sheet Plastic Extruder Machine

  1. High Production Efficiency

    • Consistent Output: The single-screw design ensures stable and consistent material output, enhancing overall production efficiency.

    • Reduced Downtime: Robust design and high-quality components minimize downtime and maintenance requirements, maximizing production uptime.


  2. Superior Product Quality


    • Uniform Thickness: Precise control system ensures uniform sheet thickness, meeting stringent industry standards.

    • Excellent Mechanical Properties: Optimized extrusion process produces PP and PS sheets with superior tensile strength, impact resistance, and surface finish.


  3. Cost-Effective Operation

    • Energy Efficiency: Advanced heating and cooling systems minimize energy consumption, reducing operational costs.

    • Low Maintenance: Durable construction and reliable components reduce the need for frequent maintenance, lowering long-term operational costs.


  4. Customizable Production

    • Tailored Capacity: Production capacity can be customized to meet specific needs, providing flexibility to handle varying production demands.

    • Configurable Design: Machine configuration can be adjusted to meet specific customer requirements, ensuring optimal performance for different applications.


  5. Versatility and Flexibility

    • Wide Range of Applications: Capable of producing PP and PS sheets for various applications, particularly in food packaging and medical/pharmaceutical packaging.

    • Customizable Options: Modular design allows for easy customization and upgrades, enabling adaptation to specific production requirements.


Conclusion


Our PP/PS Sheet Plastic Extruder Machine is an essential asset for manufacturers seeking high-quality, efficient, and cost-effective production of polypropylene and polystyrene sheets. Its advanced design, robust components, and superior performance make it the ideal choice for a wide range of industrial applications, especially in food packaging and medical/pharmaceutical packaging. Investing in this machine enables companies to achieve greater production efficiency, superior product quality, and enhanced market competitiveness.


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PROS Is a Vertically Integrated Manufacturing & Trading Enterprise with Over 13 Years of Specialized Experience In Researching, Designing, Manufacturing and Exporting of Plastic Thermoforming Machines, Plastic Sheet Extrusion Lines.
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