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Advanced Automatic 3/4 Station Plastic Thermoforming Machine for Efficient Production

• Model: PROS-680
• Material: PP, PS, PET, PVC, PLA
• Max.Forming Area: 680*500mm
• Max.Forming Depth: 110mm
• Forming + Hole Punching + Cutting + Stacking Online
• DELTA Servomotors Control
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Product Description

PROS-680 Advanced Automatic 3/4 Station Plastic Thermoforming Machine for Efficient Production


Our PROS-680 Automatic 3/4 Station Plastic Thermoforming Machine is a highly efficient and precision-oriented mid-to-high-end plastic processing equipment, specifically designed to meet the modern industry's demand for high-quality and high-output plastic products. This machine employs advanced positive and negative pressure forming technology, equipped with high-precision molds and eccentric wheel mechanisms. Through the coordinated operation of multiple workstations, it achieves fully automated processes including sheet feeding, heating, forming, hole punching, cutting, and stacking, ensuring high efficiency and stability at each stage, and producing top-quality plastic products.


This Automatic 3/4 Station Plastic Thermoforming Machine boasts robust forming capabilities with a maximum forming area of 680×500mm and a maximum forming depth of 110mm. This configuration allows the equipment to handle various sizes and shapes of plastic products, significantly enhancing production flexibility and adaptability. Our Automatic 3/4 Station Plastic Thermoforming Machine can process a variety of plastic materials, including PP, PS, PET, and PLA, making it particularly suitable for applications in food packaging, beverage packaging, medical packaging, and electronics packaging.


The equipment is equipped with a high-efficiency Delta servo motor system, ensuring high precision and efficiency in each workstation's operation. Forming, hole punching, cutting, stacking, and sheet feeding processes are all controlled by Delta servomotor, guaranteeing production stability and consistency. The high-end components and intelligent design of our PROS-680 Thermoforming Machine meet the demands of various high-requirement production scenarios.


Our PROS-680 Thermoforming Machine is not only technologically advanced but also very user-friendly. The fully automated design ensures high efficiency and stability in production, significantly reducing the need for manual intervention and increasing production efficiency. By using high-quality components and precise control systems, our machine guarantees the quality and consistency of each plastic product.


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Automated Processes of PROS-680 3/4 Station Thermoforming Machine


Sheet Feeding: The plastic sheets are fed into the heating oven with precision through a sheet feeding device controlled by Delta servomotor. This control ensures the sheets remain flat and even throughout the transfer process, optimizing the initial stage for uniform heating.


Heating: Inside the heating oven, the plastic sheets are uniformly heated to the optimal forming temperature. The process is monitored by a precise temperature control system, ensuring the plastic reaches the required temperature for ideal forming quality.


Forming: At the forming station, the heated plastic sheets are placed into forming molds. Utilizing positive and negative pressure technology, the sheets are clamped between molds to achieve the desired shapes. Delta servomotor manage this process, ensuring high precision and consistency.


Hole Punching: In the punching station, formed plastic products are moved to punching molds. This process, controlled by servomotor, ensures precise punching positions and clean edges, enhancing the product's functionality and usability.


Cutting: In the cutting station, the plastic products are precisely cut with laser cutters. Controlled by servomotor, this process ensures accurate and consistent cutting, which is crucial for maintaining the final product quality.


Stacking: In the stacking station, cut plastic products are separated from the sheets and stacked using a robot which controlled by servomotor, ensures the products are neatly arranged for efficient packaging and transportation.


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Application of PROS-680 3/4 Station Thermoforming Machine

Food Packaging Industry


  • Fast Food Containers: Packaging for takeout and fast food items.

  • Clamshell Containers: Ideal for fruits, salads, sandwiches and etc.

  • Microwave Containers: Designed to withstand microwave heating.

  • Meal Prep Containers: For organizing and storing meals in advance.

  • Disposable Containers: Suitable for single-use applications.

  • Eco-Friendly Containers: Made from biodegradable or recyclable materials.

  • Food Storage Containers: Versatile for storing various foods.

  • Fast Food Trays: Used in fast food restaurants to serve meals, such as sushi trays.

  • Compartment Trays: Divided sections to keep different foods separate.

  • Egg Trays: Safely package and transport eggs.

  • Meat Trays: Packaging and displaying fresh meat products.

  • Plastic Lids: Round Lids, Flat Lids, Dome Lids, Vented Lids for Cups/Containers/Trays.


Medical Packaging Industry


  • Pharmaceutical Packaging: Produces containers like ampoule trays, ensuring the safety and stability of medicines during transportation and storage.


Electronics Packaging Industry


  • Electronic Component Trays: Produces trays for protecting electronic components from static and physical damage, ensuring product safety.


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Finished Product

PET Clamshell Plastic Fruit Container

PP Food Container With Lid

Plastic Food Tray & Hardware Tray

Hinged Plastic Food Tray With Lid & Plastic Egg Tray


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Technical Parameters

Model

PROS- 680

Station Number

3-Station

4-Station

Suitable Material

PET, PP, PS, PVC, PLA

Sheet Width

350mm - 720mm

Sheet Thickness

0.2mm - 2.0mm

Max. Sheet Roll Diameter

800mm

Max. Forming Area

680×500mm

Max. Forming Depth

110mm

Forming Speed

15-40cycles/min (according to the product’s shape and thickness)

Forming Station

3kw / 3kw Delta Servo Motor

Hole Punching Station

5.5kw / 3kw Delta Servo Motor

Cutting Station

5.5kw / 3kw Delta Servo Motor

Stacking Station

1.5kw Delta Servo Motor

Sheet Traction

4.5kw Delta Servo Motor

Air Consumption

≥ 2 m3/ min ;  0.8 Mpa

Machine Dimension

Approx. 10200×2400×2700mm

Approx. 13560×2900×2700mm

Machine Weight

Approx. 9.0 Ton

Approx. 14.5 Ton

Power Supply

380V 50HZ ; 3Phase 4 Wire   ( Can be Customized )

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How to Choose 3 Station or 4 Station of Thermoforming Machine?

Product Requirements


  • Hole Punching Needs: If your products require punching operations, a four-station thermoforming machine is recommended for its ability to handle these tasks efficiently.


  • No Hole Punching Needs: For products that do not require hole punching, a three-station thermoforming machine will be sufficient to meet your production needs.


Budget Considerations


  • Limited Budget: If your company needs to be cautious with investments, a three-station thermoforming machine offers a cost-effective solution. It has a lower cost and smaller footprint, making it ideal for efficient production in resource-constrained environments.


  • Ample Budget: For companies with a higher budget that need to handle more complex production requirements, a four-station thermoforming machine is the better choice. Although it is more expensive, it can produce a wider variety of products, making it suitable for companies needing diversified product lines.


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Why Choose Our  3/4 Station Plastic Thermoforming Machine

High- Precision Forming: Our 3/4 station plastic thermoforming machine employs the most advanced thermoforming technology, ensuring high-precision plastic forming. This guarantees consistency and high quality in every product, meeting the stringent demands of our clients and enhancing the market competitiveness of the final products.


Adaptability to Various Materials: Our 3/4 station plastic thermoforming machine can handle a wide range of plastic materials, including PET, PP, PS, and PLA. This provides flexible production solutions to meet diverse needs, helping businesses expand their product lines and quickly respond to market changes, thereby improving competitiveness.


Efficient Automation: Equipped with advanced automation systems, our 3/4 station plastic thermoforming machine achieves fully automated production from raw material input to finished product output. This not only significantly reduces labor costs but also greatly improves production efficiency. The automation system minimizes human errors, ensuring continuous and efficient production, keeping your production line in optimal condition.


Intelligent Monitoring: Our equipment is equipped with an intelligent monitoring system that can continuously monitor various parameters during the production process, ensuring stable operation. The system provides real-time feedback on production status, ensuring smooth and uninterrupted production.


Professional Technical Support: By choosing our 3/4 station plastic thermoforming machine, you will receive comprehensive support from our professional technical team. Whether it's equipment installation, debugging, or daily maintenance, our technicians provide timely and effective services to ensure your equipment is always in optimal condition.


Rapid Response After-Sales Service: We understand the impact of equipment failures on production, so we promise to provide rapid response after-sales service. If any issues arise, our service team will quickly assess the situation and provide solutions to restore production as soon as possible, ensuring your production continuity.


Choosing our 3/4 station plastic thermoforming machine means you will benefit from advanced technical performance, versatile applications, efficient automation systems, and exceptional after-sales service. Our equipment not only meets your current production needs but also provides robust support for your future development. By choosing us, you will significantly enhance production efficiency, reduce production costs, and improve product quality, allowing you to stand out in the competitive market.


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Video

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