Product Description
PROS-820 High Quality Automatic 3/4 Station Positive and Negative Pressure Forming Machine
Our PROS-820 Automatic 3/4 Station Positive and Negative Pressure Forming Machine is a highly efficient, precision-engineered piece of mid-to-high-end plastic processing equipment. Designed to meet the modern industry's demands for high-quality, high-output plastic products, it's often referred to as the Automatic 3/4 Station Plastic Thermoforming Machine or Automatic Multi-Station Plastic Thermoforming Machine.
This machine utilizes advanced positive and negative pressure forming technology, equipped with high-precision molds and eccentric wheel mechanisms. Through the coordinated operation of multiple workstations, it executes fully automated processes including sheet feeding, heating, forming, punching, cutting, and stacking. This ensures high efficiency and stability at each stage, resulting in top-quality plastic products.
PROS-820 boasts robust forming capabilities, with a maximum forming area of 820×650mm and a maximum forming depth of 130mm. This configuration allows the equipment to handle various sizes and shapes of plastic products, significantly enhancing production flexibility and adaptability. Equipped with a high-efficiency Delta servomotor system, PROS-820 ensures high precision and efficiency in each workstation's operation. Forming, punching, cutting, stacking, and sheet feeding processes are all controlled by Delta servomotors, guaranteeing production stability and consistency. The high-end components and intelligent design meet the demands of various high-requirement production scenarios.
Our Automatic 3/4 Station Positive and Negative Pressure Forming Machine is not only technologically advanced but also exceptionally user-friendly. The fully automated design maximizes production efficiency and stability, significantly reducing the need for manual intervention. By incorporating high-quality components and precise control systems, our machine guarantees the quality and consistency of each plastic product.
Processing Steps of PROS-820 3/4 Station Forming Machine
Sheet Feeding: Controlled by servo motor, plastic sheets are precisely fed into the oven, ensuring they remain flat and evenly distributed for uniform heating.
Heating: Inside the oven, plastic sheets are uniformly heated to the optimal forming temperature. This process is monitored by a precise temperature control system, ensuring the plastic reaches the ideal forming quality.
Forming: At the forming station, the heated plastic sheets are clamped between forming molds using positive and negative pressure technology. Servo motors control this process, ensuring high precision and consistency.
Punching: At the punching station, the formed plastic products are moved to punching molds. Controlled by servomotor, this process ensures precise punching positions and clean edges, enhancing the product's functionality and usability.
Cutting: At the cutting station, the plastic products are precisely cut within die cutter molds. Controlled by servomotor, this process ensures accurate and consistent cutting, maintaining the final product quality.
Stacking: At the stacking station, the cut plastic products are separated from the sheets and stacked using a mechanical arm equipped with suction cups. The arm is controlled by servo motors, ensuring the products are neatly arranged for efficient packaging and transportation.
Application
Compatible with various thermoplastics like PP, PS, PET, PLA, Our PROS-820 Automatic 3/4 Station Positive and Negative Pressure Forming Machine offers unmatched versatility for diverse production needs.
Food Packaging
Takeout and Fast Food Containers: Efficient packaging solutions for fast food and takeout items, providing convenience and ease of transport.
Clamshell Containers: Ideal for packaging fruits, salads, and sandwiches, offering secure closure and product visibility.
Microwave-Safe Containers: Designed to withstand microwave heating, allowing for safe and easy reheating of food.
Meal Prep Containers: Perfect for organizing and storing meals in advance, ensuring freshness and portion control.
Single-Use Disposable Containers: Hygienic and convenient for single-use applications, ideal for food service.
Eco-Friendly Containers: Made from biodegradable or recyclable materials, supporting sustainability efforts.
Versatile Food Storage Containers: Suitable for storing a variety of foods, available in different sizes and materials.
Fast Food Trays: Commonly used in fast food restaurants, including sushi trays, providing stability and presentation.
Compartment Trays: Featuring divided sections to keep different foods separate, ideal for balanced meals.
Egg Trays: Safely package and transport eggs, preventing breakage.
Meat Trays: Packaging and displaying fresh meat products, maintaining hygiene and product visibility.
Plastic Lids: Available in round, flat, dome, and vented styles, suitable for cups, containers, and trays.
Medical Packaging
Pharmaceutical Packaging: Produces containers such as ampoule trays, ensuring the safety and stability of medicines during transportation and storage, protecting them from contamination and damage.
Electronics Packaging
Electronic Component Trays: Designed to protect electronic components from static and physical damage, ensuring product safety and integrity during transport and assembly.
Finished Product
PET Clamshell Fruit Container PET Hinged Container
Disposable PP Takeaway Food Container with PP Lid
Plastic Blister Packaging Plastic Biscuit Tray
Plastic Egg Tray Plastic Muffin Cake Box Plastic Food Container
Technical Parameters
| Model | PROS-820 | |
| Station Number | 3-Station | 4-Station |
| Max. Forming Area | 820*650mm | |
| Max. Forming Depth | 130mm | |
| Used Material | PET, PP, PS, PVC, PLA Biodegradable Sheet | |
| Sheet Width | 500mm - 860mm | |
| Material Thickness Range | 0.15mm - 2mm | |
| Max. Sheet Roll Dia. | 1200mm | |
| Forming Speed | 15-35cycles/min | |
| Heating Power | 128kw | |
| Forming Station | 5.5kw / 5.5kw Delta Servomotor | |
| Hole Punching Station | ❌ | 7.5kw Servomotor |
| Cutting Station | 7.5kw Servomotor | 7.5kw Servomotor |
| Stacking Station | 4.5kw Servomotor | |
| Sheet Feeding Method | 5.5kw Servomotor | |
| Air Consumption | ≥ 2.5 m3/ min ; 0.8 Mpa | |
| Approx. Machine Dimension | 14000×3000×3200mm (L*W*H) | 17000×3000×3200mm (L*W*H) |
| Approx. Machine Weight | 15ton | 19 ton |
| Power Supply | 380V 50HZ 3Phase 4 Wire ; Voltage Can be Customized | |
Choosing the Right 3/4 Station Forming Machine
To select the appropriate 3/4-station forming machine, consider these essential factors:
Product Specifications
Punching Requirements: For products requiring punching, a four-station thermoforming machine is recommended.
No Punching Required: If the products do not require punching, a three-station machine is sufficient.
Financial Considerations
Cost-Effective Option: For companies needing to manage expenses carefully, a three-station machine offers a budget-friendly solution. It is less expensive and space-efficient, suitable for efficient production with limited resources.
Investment Capacity: Companies with a higher budget and complex production needs should opt for a four-station machine. Its higher cost is justified by its ability to produce a wider range of products, ideal for diverse production requirements.
Why Choose Our PROS-820 3/4 Station Forming Machine
High-Precision Manufacturing
Our multi-station thermoforming machines are designed with advanced technology to deliver high-precision plastic forming. This ensures each product is of the highest quality, meeting stringent customer standards and enhancing market competitiveness.
Material Flexibility
Our machines can work with various plastics such as PET, PP, PS, and PLA, providing flexible production capabilities. This adaptability helps businesses meet diverse customer needs and respond quickly to market changes.
Streamlined Automation
Featuring sophisticated automation, our machines handle everything from raw material feeding to final product output. This reduces labor costs, increases production efficiency, and ensures consistent quality by minimizing human error.
Intelligent Control
Equipped with smart monitoring systems, our machines track all production parameters in real time. This ensures stable operation, immediate feedback, and smooth production processes, minimizing downtime.
Expert Support Services
By choosing our 3/4 station forming machines, you receive comprehensive support from our skilled technical team. We offer complete services, including installation, setup, and maintenance, ensuring your equipment runs at peak performance.
Responsive After-Sales Support
Understanding the impact of equipment issues, we offer rapid after-sales support. Our team quickly diagnoses and resolves problems to ensure minimal disruption to your production line, maintaining continuous operation.
Video
PROS-420 Plastic Lid Thermoforming Machine
PROS-420 PS Plastic Coffee Cup Lid Thermoforming Machine
PROS-420 Plastic PET Dome Lid Thermoforming Machine
Product Description
PROS-820 High Quality Automatic 3/4 Station Positive and Negative Pressure Forming Machine
Our PROS-820 Automatic 3/4 Station Positive and Negative Pressure Forming Machine is a highly efficient, precision-engineered piece of mid-to-high-end plastic processing equipment. Designed to meet the modern industry's demands for high-quality, high-output plastic products, it's often referred to as the Automatic 3/4 Station Plastic Thermoforming Machine or Automatic Multi-Station Plastic Thermoforming Machine.
This machine utilizes advanced positive and negative pressure forming technology, equipped with high-precision molds and eccentric wheel mechanisms. Through the coordinated operation of multiple workstations, it executes fully automated processes including sheet feeding, heating, forming, punching, cutting, and stacking. This ensures high efficiency and stability at each stage, resulting in top-quality plastic products.
PROS-820 boasts robust forming capabilities, with a maximum forming area of 820×650mm and a maximum forming depth of 130mm. This configuration allows the equipment to handle various sizes and shapes of plastic products, significantly enhancing production flexibility and adaptability. Equipped with a high-efficiency Delta servomotor system, PROS-820 ensures high precision and efficiency in each workstation's operation. Forming, punching, cutting, stacking, and sheet feeding processes are all controlled by Delta servomotors, guaranteeing production stability and consistency. The high-end components and intelligent design meet the demands of various high-requirement production scenarios.
Our Automatic 3/4 Station Positive and Negative Pressure Forming Machine is not only technologically advanced but also exceptionally user-friendly. The fully automated design maximizes production efficiency and stability, significantly reducing the need for manual intervention. By incorporating high-quality components and precise control systems, our machine guarantees the quality and consistency of each plastic product.
Processing Steps of PROS-820 3/4 Station Forming Machine
Sheet Feeding: Controlled by servo motor, plastic sheets are precisely fed into the oven, ensuring they remain flat and evenly distributed for uniform heating.
Heating: Inside the oven, plastic sheets are uniformly heated to the optimal forming temperature. This process is monitored by a precise temperature control system, ensuring the plastic reaches the ideal forming quality.
Forming: At the forming station, the heated plastic sheets are clamped between forming molds using positive and negative pressure technology. Servo motors control this process, ensuring high precision and consistency.
Punching: At the punching station, the formed plastic products are moved to punching molds. Controlled by servomotor, this process ensures precise punching positions and clean edges, enhancing the product's functionality and usability.
Cutting: At the cutting station, the plastic products are precisely cut within die cutter molds. Controlled by servomotor, this process ensures accurate and consistent cutting, maintaining the final product quality.
Stacking: At the stacking station, the cut plastic products are separated from the sheets and stacked using a mechanical arm equipped with suction cups. The arm is controlled by servo motors, ensuring the products are neatly arranged for efficient packaging and transportation.
Application
Compatible with various thermoplastics like PP, PS, PET, PLA, Our PROS-820 Automatic 3/4 Station Positive and Negative Pressure Forming Machine offers unmatched versatility for diverse production needs.
Food Packaging
Takeout and Fast Food Containers: Efficient packaging solutions for fast food and takeout items, providing convenience and ease of transport.
Clamshell Containers: Ideal for packaging fruits, salads, and sandwiches, offering secure closure and product visibility.
Microwave-Safe Containers: Designed to withstand microwave heating, allowing for safe and easy reheating of food.
Meal Prep Containers: Perfect for organizing and storing meals in advance, ensuring freshness and portion control.
Single-Use Disposable Containers: Hygienic and convenient for single-use applications, ideal for food service.
Eco-Friendly Containers: Made from biodegradable or recyclable materials, supporting sustainability efforts.
Versatile Food Storage Containers: Suitable for storing a variety of foods, available in different sizes and materials.
Fast Food Trays: Commonly used in fast food restaurants, including sushi trays, providing stability and presentation.
Compartment Trays: Featuring divided sections to keep different foods separate, ideal for balanced meals.
Egg Trays: Safely package and transport eggs, preventing breakage.
Meat Trays: Packaging and displaying fresh meat products, maintaining hygiene and product visibility.
Plastic Lids: Available in round, flat, dome, and vented styles, suitable for cups, containers, and trays.
Medical Packaging
Pharmaceutical Packaging: Produces containers such as ampoule trays, ensuring the safety and stability of medicines during transportation and storage, protecting them from contamination and damage.
Electronics Packaging
Electronic Component Trays: Designed to protect electronic components from static and physical damage, ensuring product safety and integrity during transport and assembly.
Finished Product
PET Clamshell Fruit Container PET Hinged Container
Disposable PP Takeaway Food Container with PP Lid
Plastic Blister Packaging Plastic Biscuit Tray
Plastic Egg Tray Plastic Muffin Cake Box Plastic Food Container
Technical Parameters
| Model | PROS-820 | |
| Station Number | 3-Station | 4-Station |
| Max. Forming Area | 820*650mm | |
| Max. Forming Depth | 130mm | |
| Used Material | PET, PP, PS, PVC, PLA Biodegradable Sheet | |
| Sheet Width | 500mm - 860mm | |
| Material Thickness Range | 0.15mm - 2mm | |
| Max. Sheet Roll Dia. | 1200mm | |
| Forming Speed | 15-35cycles/min | |
| Heating Power | 128kw | |
| Forming Station | 5.5kw / 5.5kw Delta Servomotor | |
| Hole Punching Station | ❌ | 7.5kw Servomotor |
| Cutting Station | 7.5kw Servomotor | 7.5kw Servomotor |
| Stacking Station | 4.5kw Servomotor | |
| Sheet Feeding Method | 5.5kw Servomotor | |
| Air Consumption | ≥ 2.5 m3/ min ; 0.8 Mpa | |
| Approx. Machine Dimension | 14000×3000×3200mm (L*W*H) | 17000×3000×3200mm (L*W*H) |
| Approx. Machine Weight | 15ton | 19 ton |
| Power Supply | 380V 50HZ 3Phase 4 Wire ; Voltage Can be Customized | |
Choosing the Right 3/4 Station Forming Machine
To select the appropriate 3/4-station forming machine, consider these essential factors:
Product Specifications
Punching Requirements: For products requiring punching, a four-station thermoforming machine is recommended.
No Punching Required: If the products do not require punching, a three-station machine is sufficient.
Financial Considerations
Cost-Effective Option: For companies needing to manage expenses carefully, a three-station machine offers a budget-friendly solution. It is less expensive and space-efficient, suitable for efficient production with limited resources.
Investment Capacity: Companies with a higher budget and complex production needs should opt for a four-station machine. Its higher cost is justified by its ability to produce a wider range of products, ideal for diverse production requirements.
Why Choose Our PROS-820 3/4 Station Forming Machine
High-Precision Manufacturing
Our multi-station thermoforming machines are designed with advanced technology to deliver high-precision plastic forming. This ensures each product is of the highest quality, meeting stringent customer standards and enhancing market competitiveness.
Material Flexibility
Our machines can work with various plastics such as PET, PP, PS, and PLA, providing flexible production capabilities. This adaptability helps businesses meet diverse customer needs and respond quickly to market changes.
Streamlined Automation
Featuring sophisticated automation, our machines handle everything from raw material feeding to final product output. This reduces labor costs, increases production efficiency, and ensures consistent quality by minimizing human error.
Intelligent Control
Equipped with smart monitoring systems, our machines track all production parameters in real time. This ensures stable operation, immediate feedback, and smooth production processes, minimizing downtime.
Expert Support Services
By choosing our 3/4 station forming machines, you receive comprehensive support from our skilled technical team. We offer complete services, including installation, setup, and maintenance, ensuring your equipment runs at peak performance.
Responsive After-Sales Support
Understanding the impact of equipment issues, we offer rapid after-sales support. Our team quickly diagnoses and resolves problems to ensure minimal disruption to your production line, maintaining continuous operation.
Video
PROS-420 Plastic Lid Thermoforming Machine
PROS-420 PS Plastic Coffee Cup Lid Thermoforming Machine
PROS-420 Plastic PET Dome Lid Thermoforming Machine
