Product Description
PROS-680 Automatic Multi-Station Thermoforming Machine for Plastic Lids/Containers/Trays/Plates
Our PROS-680 Multi-Station Thermoforming Machine is the ultimate solution for efficient and precise plastic processing. Designed to meet the high standards of modern industry, this mid-to-high-end equipment excels in producing high-quality and high-volume plastic products such as PP/PS/PET/PLA lids, containers, trays, plates and etc.
It utilizes cutting-edge positive and negative pressure forming technology and features high-precision molds with an eccentric wheel mechanism. The machine's multiple workstations operate in harmony to automate processes such as sheet feeding, heating, forming, hole punching, cutting, and stacking, ensuring each stage is performed with optimal efficiency and stability, resulting in premium plastic products.
Our PROS-680 Multi-Station Thermoforming Machine offers outstanding forming capabilities, featuring a maximum forming area of 680×500mm and a maximum forming depth of 110mm. This advanced configuration accommodates a variety of plastic product sizes and shapes, greatly enhancing production flexibility and adaptability. It processes a wide range of plastic materials including PP, PS, PET, and PLA, making it perfect for sectors like food packaging, beverage packaging, medical packaging, and electronics packaging.
It is equipped with a highly efficient Delta servomotor system, ensuring precision and efficiency at each workstation. Processes such as forming, hole punching, cutting, stacking, and sheet feeding are seamlessly controlled by Delta servomotors, ensuring consistent production stability. The integration of top-tier components and intelligent design allows our thermoforming machine to meet even the most stringent production requirements.
Our PROS-680 Multi-Station Thermoforming Machine combines advanced technology with user-friendly operation. Its fully automated design maximizes production efficiency and reduces the need for manual intervention. By employing high-quality components and precise control systems, the machine guarantees the quality and consistency of each plastic product.
Automated Processing Steps
Step 1 - Sheet Feeding: Plastic sheets are precisely fed into the oven using a sheet feeding device controlled by Delta servomotor.
Step 2 - Heating: Inside the heating oven, the plastic sheets are evenly heated to the optimal forming temperature.
Step 3 - Forming: At the forming station, the heated plastic sheets are transferred into forming molds. Positive and negative pressure technology is used to clamp the sheets between the upper and lower mold, creating the desired shapes.
Step 4 - Hole Punching: The formed plastic products are then moved to the punching station to make holes.
Step 5 - Cutting: after hole punching, the plastic prdocuts are then moved to the cutting station, the plastic products will be cut with laser cutters.
Step 6 - Stacking: Finally, the cut plastic products are separated from the sheets and stacked using a robot with suction cups. The robot, controlled by servomotor, ensures the products are neatly arranged for efficient packaging and transportation.
Application of PROS-680 Multi-Station Thermoforming Machine
Food Packaging Industry
Fast Food Containers: Packaging for takeout and fast food items.
Clamshell Containers: Ideal for fruits, salads, sandwiches and etc.
Microwave-Safe Containers: Designed to withstand microwave heating.
Meal Prep Containers: For organizing and storing meals in advance.
Disposable Containers: Suitable for single-use applications.
Eco-Friendly Containers: Made from biodegradable or recyclable materials.
Food Storage Containers: Versatile for storing various foods.
Fast Food Trays: Used in fast food restaurants to serve meals, such as sushi trays.
Compartment Trays: Divided sections to keep different foods separate.
Egg Trays: Safely package and transport eggs.
Meat Trays: Packaging and displaying fresh meat products.
Plastic Lids: Round Lids, Flat Lids, Dome Lids, Vented Lids for Cups/Containers/Trays.
Medical Packaging Industry
Pharmaceutical Packaging: Produces containers like ampoule trays, ensuring the safety and stability of medicines during transportation and storage.
Electronics Packaging
Electronic Component Trays: Produces trays for protecting electronic components from static and physical damage, ensuring product safety.
Finished Product
PET Clamshell Plastic Fruit Container
PP Food Container With Lid
Plastic Food Tray & Hardware Tray
Hinged Plastic Food Tray With Lid & Plastic Egg Tray
Technical Parameters
Model | PROS- 680 | |
Station Number | 3-Station | 4-Station |
Suitable Material | PET, PP, PS, PVC, PLA | |
Sheet Width | 350mm - 720mm | |
Sheet Thickness | 0.2mm - 2.0mm | |
Max. Sheet Roll Diameter | 800mm | |
Max. Forming Area | 680×500mm | |
Max. Forming Depth | 110mm | |
Forming Speed | 15-40cycles/min (according to the product’s shape and thickness) | |
Forming Station | 3kw / 3kw Delta Servo Motor | |
Hole Punching Station | ❌ | 5.5kw / 3kw Delta Servo Motor |
Cutting Station | 5.5kw / 3kw Delta Servo Motor | |
Stacking Station | 1.5kw Delta Servo Motor | |
Sheet Traction | 4.5kw Delta Servo Motor | |
Air Consumption | ≥ 2 m3/ min ; 0.8 Mpa | |
Machine Dimension | Approx. 10200×2400×2700mm | Approx. 13560×2900×2700mm |
Machine Weight | Approx. 9.0 Ton | Approx. 14.5 Ton |
Power Supply | 380V 50HZ ; 3Phase 4 Wire ( Can be Customized ) | |
How to Choose the Ideal Multi-Station Thermoforming Machine?
When selecting a multi-station thermoforming machine, evaluate the following key aspects:
Product Needs
With Punching: If your product line includes items that require punching, opt for a four-station thermoforming machine.
Without Punching: For products that do not need punching, a three-station machine will suffice.
Budget Constraints
Budget-Friendly: If budget constraints are significant, a three-station machine is a viable option. It’s cost-effective, requires less space, and ensures efficient production within limited resources.
High Budget: Companies with a larger budget and more complex production requirements should consider a four-station machine. Although more expensive, it accommodates a greater variety of products, making it suitable for diversified production needs.
Why Choose Our Multi-Station Thermoforming Machine
Precision and Consistency
Our multi-station thermoforming machines utilize cutting-edge technology to achieve precise plastic forming. This ensures every product meets high-quality standards and consistency, which is crucial for customer satisfaction and competitive advantage.
Multi-Material Capability
Capable of handling materials like PET, PP, PS, and PLA, our machines offer versatile production solutions. This adaptability allows you to serve various market demands and quickly adjust to new trends, fostering business growth.
Enhanced Automation
Our advanced automation systems streamline the entire production process, reducing labor costs and increasing efficiency. By automating tasks from material input to finished product, we minimize errors and ensure consistent, high-quality output.
Real-Time Monitoring
With intelligent monitoring systems, our multi-station thermoforming machines provide real-time oversight of production parameters, ensuring stable and efficient operation. This proactive approach helps prevent issues and maintain a steady production flow.
Professional Support
Choosing our multi-station thermoforming machines means benefiting from our dedicated technical support team. We assist with installation, setup, and ongoing maintenance, ensuring your equipment performs reliably and efficiently.
Quick-Response Service
We prioritize rapid response to any equipment issues, providing swift diagnostics and solutions to keep your production line running smoothly. Our goal is to minimize downtime and ensure continuous operation.
Video
PROS-420 Plastic Lid Thermoforming Machine
PROS-420 PS Plastic Coffee Cup Lid Thermoforming Machine
PROS-420 Plastic PET Dome Lid Thermoforming Machine
Product Description
PROS-680 Automatic Multi-Station Thermoforming Machine for Plastic Lids/Containers/Trays/Plates
Our PROS-680 Multi-Station Thermoforming Machine is the ultimate solution for efficient and precise plastic processing. Designed to meet the high standards of modern industry, this mid-to-high-end equipment excels in producing high-quality and high-volume plastic products such as PP/PS/PET/PLA lids, containers, trays, plates and etc.
It utilizes cutting-edge positive and negative pressure forming technology and features high-precision molds with an eccentric wheel mechanism. The machine's multiple workstations operate in harmony to automate processes such as sheet feeding, heating, forming, hole punching, cutting, and stacking, ensuring each stage is performed with optimal efficiency and stability, resulting in premium plastic products.
Our PROS-680 Multi-Station Thermoforming Machine offers outstanding forming capabilities, featuring a maximum forming area of 680×500mm and a maximum forming depth of 110mm. This advanced configuration accommodates a variety of plastic product sizes and shapes, greatly enhancing production flexibility and adaptability. It processes a wide range of plastic materials including PP, PS, PET, and PLA, making it perfect for sectors like food packaging, beverage packaging, medical packaging, and electronics packaging.
It is equipped with a highly efficient Delta servomotor system, ensuring precision and efficiency at each workstation. Processes such as forming, hole punching, cutting, stacking, and sheet feeding are seamlessly controlled by Delta servomotors, ensuring consistent production stability. The integration of top-tier components and intelligent design allows our thermoforming machine to meet even the most stringent production requirements.
Our PROS-680 Multi-Station Thermoforming Machine combines advanced technology with user-friendly operation. Its fully automated design maximizes production efficiency and reduces the need for manual intervention. By employing high-quality components and precise control systems, the machine guarantees the quality and consistency of each plastic product.
Automated Processing Steps
Step 1 - Sheet Feeding: Plastic sheets are precisely fed into the oven using a sheet feeding device controlled by Delta servomotor.
Step 2 - Heating: Inside the heating oven, the plastic sheets are evenly heated to the optimal forming temperature.
Step 3 - Forming: At the forming station, the heated plastic sheets are transferred into forming molds. Positive and negative pressure technology is used to clamp the sheets between the upper and lower mold, creating the desired shapes.
Step 4 - Hole Punching: The formed plastic products are then moved to the punching station to make holes.
Step 5 - Cutting: after hole punching, the plastic prdocuts are then moved to the cutting station, the plastic products will be cut with laser cutters.
Step 6 - Stacking: Finally, the cut plastic products are separated from the sheets and stacked using a robot with suction cups. The robot, controlled by servomotor, ensures the products are neatly arranged for efficient packaging and transportation.
Application of PROS-680 Multi-Station Thermoforming Machine
Food Packaging Industry
Fast Food Containers: Packaging for takeout and fast food items.
Clamshell Containers: Ideal for fruits, salads, sandwiches and etc.
Microwave-Safe Containers: Designed to withstand microwave heating.
Meal Prep Containers: For organizing and storing meals in advance.
Disposable Containers: Suitable for single-use applications.
Eco-Friendly Containers: Made from biodegradable or recyclable materials.
Food Storage Containers: Versatile for storing various foods.
Fast Food Trays: Used in fast food restaurants to serve meals, such as sushi trays.
Compartment Trays: Divided sections to keep different foods separate.
Egg Trays: Safely package and transport eggs.
Meat Trays: Packaging and displaying fresh meat products.
Plastic Lids: Round Lids, Flat Lids, Dome Lids, Vented Lids for Cups/Containers/Trays.
Medical Packaging Industry
Pharmaceutical Packaging: Produces containers like ampoule trays, ensuring the safety and stability of medicines during transportation and storage.
Electronics Packaging
Electronic Component Trays: Produces trays for protecting electronic components from static and physical damage, ensuring product safety.
Finished Product
PET Clamshell Plastic Fruit Container
PP Food Container With Lid
Plastic Food Tray & Hardware Tray
Hinged Plastic Food Tray With Lid & Plastic Egg Tray
Technical Parameters
Model | PROS- 680 | |
Station Number | 3-Station | 4-Station |
Suitable Material | PET, PP, PS, PVC, PLA | |
Sheet Width | 350mm - 720mm | |
Sheet Thickness | 0.2mm - 2.0mm | |
Max. Sheet Roll Diameter | 800mm | |
Max. Forming Area | 680×500mm | |
Max. Forming Depth | 110mm | |
Forming Speed | 15-40cycles/min (according to the product’s shape and thickness) | |
Forming Station | 3kw / 3kw Delta Servo Motor | |
Hole Punching Station | ❌ | 5.5kw / 3kw Delta Servo Motor |
Cutting Station | 5.5kw / 3kw Delta Servo Motor | |
Stacking Station | 1.5kw Delta Servo Motor | |
Sheet Traction | 4.5kw Delta Servo Motor | |
Air Consumption | ≥ 2 m3/ min ; 0.8 Mpa | |
Machine Dimension | Approx. 10200×2400×2700mm | Approx. 13560×2900×2700mm |
Machine Weight | Approx. 9.0 Ton | Approx. 14.5 Ton |
Power Supply | 380V 50HZ ; 3Phase 4 Wire ( Can be Customized ) | |
How to Choose the Ideal Multi-Station Thermoforming Machine?
When selecting a multi-station thermoforming machine, evaluate the following key aspects:
Product Needs
With Punching: If your product line includes items that require punching, opt for a four-station thermoforming machine.
Without Punching: For products that do not need punching, a three-station machine will suffice.
Budget Constraints
Budget-Friendly: If budget constraints are significant, a three-station machine is a viable option. It’s cost-effective, requires less space, and ensures efficient production within limited resources.
High Budget: Companies with a larger budget and more complex production requirements should consider a four-station machine. Although more expensive, it accommodates a greater variety of products, making it suitable for diversified production needs.
Why Choose Our Multi-Station Thermoforming Machine
Precision and Consistency
Our multi-station thermoforming machines utilize cutting-edge technology to achieve precise plastic forming. This ensures every product meets high-quality standards and consistency, which is crucial for customer satisfaction and competitive advantage.
Multi-Material Capability
Capable of handling materials like PET, PP, PS, and PLA, our machines offer versatile production solutions. This adaptability allows you to serve various market demands and quickly adjust to new trends, fostering business growth.
Enhanced Automation
Our advanced automation systems streamline the entire production process, reducing labor costs and increasing efficiency. By automating tasks from material input to finished product, we minimize errors and ensure consistent, high-quality output.
Real-Time Monitoring
With intelligent monitoring systems, our multi-station thermoforming machines provide real-time oversight of production parameters, ensuring stable and efficient operation. This proactive approach helps prevent issues and maintain a steady production flow.
Professional Support
Choosing our multi-station thermoforming machines means benefiting from our dedicated technical support team. We assist with installation, setup, and ongoing maintenance, ensuring your equipment performs reliably and efficiently.
Quick-Response Service
We prioritize rapid response to any equipment issues, providing swift diagnostics and solutions to keep your production line running smoothly. Our goal is to minimize downtime and ensure continuous operation.
Video
PROS-420 Plastic Lid Thermoforming Machine
PROS-420 PS Plastic Coffee Cup Lid Thermoforming Machine
PROS-420 Plastic PET Dome Lid Thermoforming Machine
